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A100man
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PostPosted: 21:33 - 01 May 2024    Post subject: Leaking Nipple? Reply with quote

Trting to trace a soft front brake .Replaced almost everyting, caliper seals/pistons, M/C seals copper washers - one hose ettc..

Left for a couple of days with teh lever tied in too and noticed a small patch oil fluid benetah a caliper.. and teh nipple looks wet, however it is done up tight.
Could it need reseating like ytou do with a domestic tap? Caliper type is Yamaha 1980s as found on XJs and RDs. Hints and tips welcome.
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Nobby the Bastard
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PostPosted: 21:38 - 01 May 2024    Post subject: Reply with quote

Assuming not your bike....

Ask the owner if they have recently replaced the nipple, if I remember correctly there are two sorts of nipple angle and if you have the wrong nipple the thread will be right ut the seat wont be flush.
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A100man
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PostPosted: 22:22 - 01 May 2024    Post subject: Reply with quote

Nobby the Bastard wrote:
Assuming not your bike....

Ask the owner if they have recently replaced the nipple, if I remember correctly there are two sorts of nipple angle and if you have the wrong nipple the thread will be right ut the seat wont be flush.


No it is my bike (XJ550 essentially).. The caliper refurb kit included new nipples which I fitted without checking. On examination I spotted they were 'sharper' the the old ones so I refitted the old ones. Alas I think I still have a leak..
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Nobby the Bastard
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PostPosted: 22:26 - 01 May 2024    Post subject: Reply with quote

Not sure why the original nipples would leak. Did you gorilla the new nipple trying to stop the leak?
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A100man
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PostPosted: 23:20 - 01 May 2024    Post subject: Reply with quote

Nobby the Bastard wrote:
Not sure why the original nipples would leak. Did you gorilla the new nipple trying to stop the leak?


I wouldn't say so.. The new ones were plated/anodized which wore off ina 1-2mm band around each so I thought OK.. just used a short 8mm spanner during bleed - not gorilla IMO.
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WD Forte
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PostPosted: 23:59 - 01 May 2024    Post subject: Reply with quote

I'll assume the caliper is made of cast aluminium?
bearing in mind the new kit you've fitted I'd wonder if the casting
has cracked or got some grit in there to score the seat.
you'd have to remove the nipple to check maybe even the caliper, dry out the hole with cotton buds and take a very close look down the hole with say a jewellers loupe
The ring around the nipple doesn't necessarily mean the seat has a consistent mating surface as well.
Cutting the seat could be tricky unless you get a cutter with the same angle as the nipple, drill bits can vary and you still have the issue of
holding it on the same axis as the hole.
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Mysteriass
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PostPosted: 00:44 - 02 May 2024    Post subject: Reply with quote

It's the estrogens in the water making the frogs gay...

I've been asked several times why I don't replace the knackered, leaky, bent parts of my bike with new stuff.

It's because the new aftermarket parts are worse than the knackered 50 year old stuff.

As for putting on NOS stuff... I'm not worthy. I'll just keep those to go in my tomb when I'm dead. They say some people were buried with the things they'd need for their next life; swords, grains, seeds, gems, gold...

I'll need a NOS fuel tap next time round because you sure as hell can't buy a new aftermarket one that doesn't leak worse than the half'a'decade old one you've already got that was made with competence.

https://www.palladiummag.com/2023/06/01/complex-systems-wont-survive-the-competence-crisis/

We're getting to a point where we'll need to visit a machine shop to get replacement parts. Even simple parts. (So keep old stuff for technical specification)

Expect to see threads on these forums over the next few years of people getting parts manufactured in machine shops and spreading the costs of a production run with other people who need those parts too. Most of the new stuff on ebay is junk from day one so what other choices will there be?

It's almost like some certain special somebodies imported the third world and made the first world become third world. Now you can't even buy a nipple that doesn't leak. Who'd a seen that coming. It's almost like the biblical prophecy's of the end times are being artifically arranged to come true. Now just QUI would have the nerve to try and trick G*d himself with such a ruse?

If it's still leaking then the thread on the aftermarket nipple might have shagged the thread in the caliper? Take the old nipple back out and loctite it... or put some PTFE plumber tape on it.
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stinkwheel
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PostPosted: 07:42 - 02 May 2024    Post subject: Reply with quote

WD Forte wrote:

Cutting the seat could be tricky unless you get a cutter with the same angle as the nipple, drill bits can vary and you still have the issue of
holding it on the same axis as the hole.


I suppose one way to do this would be to take a spare nipple and file the threads off then use it with grinding paste on to lap the base of the hole.
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A100man
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PostPosted: 10:27 - 02 May 2024    Post subject: Reply with quote

OK chaps.. confession time.. looked again this morning (I've only just moved the bike to my house from it's winter storage place).

Leak may well turn out to be fork oil (I changed teh seals over winter) from a poorly sealed damper rod bolt drippig onto the same patch of floor. Embarassed

Nonetheless the nipples still look damp even after a wipe with some paper towel. and the feel is abysmal. Next step is to replace the whole M/C I think... Rolling Eyes
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pdg
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PostPosted: 07:21 - 04 May 2024    Post subject: Reply with quote

When you put new seals in the master, did you "bench bleed" it?

Certain masters are a total git for retaining a little bit of air - put a short bit of hose from the outlet looped up into the (full) reservoir and cycle the lever while changing the angle it's at a little. If my description is shit I can draw an equally shit picture to explain it just as badly...

That, and making sure the lines aren't loopy while bleeding of course, but everyone knows that already.

Pressure bleeders usually, but not always, negate the need for any of that.

A100man wrote:
Nonetheless the nipples still look damp even after a wipe with some paper towel. and the feel is abysmal. Next step is to replace the whole M/C I think... Rolling Eyes


Replacing the whole MotorCycle seems a tad overkill in this situation...


Oh, and paper towel is actually pretty crap at getting rid of brake fluid, use a bit of old t-shirt instead - they'll probably still look a bit damp though, because brake fluid.
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pdg
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PostPosted: 07:28 - 04 May 2024    Post subject: Reply with quote

Mysteriass wrote:
If it's still leaking then the thread on the aftermarket nipple might have shagged the thread in the caliper? Take the old nipple back out and loctite it... or put some PTFE plumber tape on it.


Bleed nipples don't seal on the thread, the thread is only there to hold the taper in place - the taper seat does the sealing.

Gooping the thread will only cause more problems - up to and including complete loss of brakes.

I mean, if you find that exciting then fill yer boots - just do it travelling away from me yeah?
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Robby
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PostPosted: 10:27 - 04 May 2024    Post subject: Reply with quote

You mentioned a caliper rebuild kit, did it include new sliding pins for the pads?

Pins corrode and get notchy, which can contribute to an awful feel at the lever. Decent replacements are also surprisingly expensive. So if you didn't replace them, it's a good place to check.

New master cylinder is a good shout. Whilst I would like to say rebuild it, I don't know if the rebuild kits currently available are any good. It's also one of those jobs which is easy to get wrong, and bad news if you do get it wrong.

I'm also assuming that you replaced the caliper seals using the rebuild kit, and scraped out any corrosion from behind the seals or on the piston when you changed the seals.

Front brakes on old bikes. They can go wrong in so many fun little ways, and when they work perfectly they're still a bit shit.
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pdg
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PostPosted: 21:33 - 04 May 2024    Post subject: Reply with quote

Robby wrote:
Front brakes on old bikes. They can go wrong in so many fun little ways, and when they work perfectly they're still a bit shit.


Back in my day that was called "character building"...
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A100man
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PostPosted: 07:49 - 05 May 2024    Post subject: Reply with quote

pdg wrote:
When you put new seals in the master, did you "bench bleed" it?

Certain masters are a total git for retaining a little bit of air - put a short bit of hose from the outlet looped up into the (full) reservoir and cycle the lever while changing the angle it's at a little. If my description is shit I can draw an equally shit picture to explain it just as badly...


Ta, I think I'll dismantle to check I didn't nick a seal then give that a try..
.. the system has a short hose to a splitter so that should work.
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A100man
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PostPosted: 07:52 - 05 May 2024    Post subject: Reply with quote

Robby wrote:
You mentioned a caliper rebuild kit, did it include new sliding pins for the pads?

Pins corrode and get notchy, which can contribute to an awful feel at the lever. Decent replacements are also surprisingly expensive. So if you didn't replace them, it's a good place to check.

>> no new pins but they slide OK I did dress them with some emery

New master cylinder is a good shout. Whilst I would like to say rebuild it, I don't know if the rebuild kits currently available are any good. It's also one of those jobs which is easy to get wrong, and bad news if you do get it wrong.

>> yeah could be a shit kit.. £20 who know?

I'm also assuming that you replaced the caliper seals using the rebuild kit, and scraped out any corrosion from behind the seals or on the piston when you changed the seals.

>> Yes, thorough groove clean.


Front brakes on old bikes. They can go wrong in so many fun little ways, and when they work perfectly they're still a bit shit.

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pdg
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PostPosted: 08:24 - 05 May 2024    Post subject: Reply with quote

A100man wrote:

Ta, I think I'll dismantle to check I didn't nick a seal then give that a try..
.. the system has a short hose to a splitter so that should work.


For what it costs it's worth a try - if it doesn't improve matters you've only lost a little time and a bit of brake fluid.

Try to submerge the end of the pipe in the reservoir - it'll suck back when you release the lever and you'll get nowhere.


Sneaky edit - if it's just spongy it's unlikely a seal is nicked or bypassing, unless the lever drifts back to the bar when you maintain pressure.
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MCN
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PostPosted: 03:06 - 07 May 2024    Post subject: Re: Leaking Nipple? Reply with quote

A100man wrote:
Trting to trace a soft front brake .Replaced almost everyting, caliper seals/pistons, M/C seals copper washers - one hose ettc..

Left for a couple of days with teh lever tied in too and noticed a small patch oil fluid benetah a caliper.. and teh nipple looks wet, however it is done up tight.
Could it need reseating like ytou do with a domestic tap? Caliper type is Yamaha 1980s as found on XJs and RDs. Hints and tips welcome.


Theory: (Railway Arches/Shade Tree mechanic.)
Tying back the brake lever helps remove trapped air from a brake system.
Where is the science on this?

Theory: (Penis Pump)
Openning the brake system into a Vacuum reduces the atmopressuric pressure acting on the fluid.
Less pressure allows entrapped air bubbles to expand and lump together.
Bigger bubbles can be pushed out of the system.
In Theory.

Experience: (Brake Doctor/Ezebeed)
Pressure bleeding a brake system works every time.
Gunson ezebleed tools.
Only issue is finding a reservoir cap to adapticate to fit the tool.
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pdg
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PostPosted: 05:18 - 07 May 2024    Post subject: Re: Leaking Nipple? Reply with quote

MCN wrote:


Theory: (Railway Arches/Shade Tree mechanic.)
Tying back the brake lever helps remove trapped air from a brake system.
Where is the science on this?


Theoretically, keeping the fluid under pressure compresses any air in the system making "bubbles" smaller and these smaller bubbles move through the lines more easily.

Personally, I have never seen any benefit from doing this. I've tried it twice.

MCN wrote:

Theory: (Penis Pump)
Openning the brake system into a Vacuum reduces the atmopressuric pressure acting on the fluid.
Less pressure allows entrapped air bubbles to expand and lump together.
Bigger bubbles can be pushed out of the system.
In Theory.


I believe you have the theory wrong in this statement. The purpose of all the vac bleeders I've seen is simply to pull fluid through the system, thereby bleeding via flow but saving you from pumping the master.

Essentially they allegedly perform an identical function to a pressure bleeder (pressure bleeder increases pressure on the reservoir and pushes fluid through the system - vac bleeder lowers the pressure at the bleed point and relativistically increases pressure at the reservoir).

Unfortunately, because the nipple threads are threads, they don't seal and therefore, again, I have never seen any benefit from these.

MCN wrote:

Experience: (Brake Doctor/Ezebeed)
Pressure bleeding a brake system works every time.
Gunson ezebleed tools.
Only issue is finding a reservoir cap to adapticate to fit the tool.


Now this, this true.

The res cap bit is also true unfortunately - I have a selection of aluminium plate offcuts that can be used as adaptors for specific masters - I have also used a chunk of inner tube and a selection of cable ties and woodworking clamps in conjunction with low pressure to effect a bleeding operation...

I only ever bleed with a pressure bleeder now - cars, motorbikes, push bikes, the lot. I have two 'proper' units (for different fluids) and a little pressure vessel scavenged from a central heating boiler that I charge with a hand pump along with the boxful of cobbled adaptors. Also, 100ml syringes work great on small capacity systems (like non vented bicycle hydro brakes).
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MCN
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PostPosted: 09:51 - 07 May 2024    Post subject: Re: Leaking Nipple? Reply with quote

pdg wrote:
MCN wrote:


Theory: (Railway Arches/Shade Tree mechanic.)
Tying back the brake lever helps remove trapped air from a brake system.
Where is the science on this?


Theoretically, keeping the fluid under pressure compresses any air in the system making "bubbles" smaller and these smaller bubbles move through the lines more easily.

Personally, I have never seen any benefit from doing this. I've tried it twice.

MCN wrote:

Theory: (Penis Pump)
Openning the brake system into a Vacuum reduces the atmopressuric pressure acting on the fluid.
Less pressure allows entrapped air bubbles to expand and lump together.
Bigger bubbles can be pushed out of the system.
In Theory.


I believe you have the theory wrong in this statement. The purpose of all the vac bleeders I've seen is simply to pull fluid through the system, thereby bleeding via flow but saving you from pumping the master.

Essentially they allegedly perform an identical function to a pressure bleeder (pressure bleeder increases pressure on the reservoir and pushes fluid through the system - vac bleeder lowers the pressure at the bleed point and relativistically increases pressure at the reservoir).

Unfortunately, because the nipple threads are threads, they don't seal and therefore, again, I have never seen any benefit from these.

MCN wrote:

Experience: (Brake Doctor/Ezebeed)
Pressure bleeding a brake system works every time.
Gunson ezebleed tools.
Only issue is finding a reservoir cap to adapticate to fit the tool.


Now this, this true.

The res cap bit is also true unfortunately - I have a selection of aluminium plate offcuts that can be used as adaptors for specific masters - I have also used a chunk of inner tube and a selection of cable ties and woodworking clamps in conjunction with low pressure to effect a bleeding operation...

I only ever bleed with a pressure bleeder now - cars, motorbikes, push bikes, the lot. I have two 'proper' units (for different fluids) and a little pressure vessel scavenged from a central heating boiler that I charge with a hand pump along with the boxful of cobbled adaptors. Also, 100ml syringes work great on small capacity systems (like non vented bicycle hydro brakes).


My theory is 100% correct.

Boyles Law explains the theory.

https://en.wikipedia.org/wiki/Boyle%27s_law?wprov=sfla1

Entrained gasses are held in liquid suspension/solution when sufficient pressure force is applied.
Removal of pressure causes dissolved gasses to precipitation out of solution. Attractive forces between gas boundaries encourages the smaller bubbles to accumulate into bigger bubbles.
Bigger bubbles are more buoyant in the solutions so will rise to higher tension/specific gravity.
So a vacuum appied to a system has that effect.

Pressure Bleeding (brake doctor/ezebleed) forces a gas-free fluid into the system and that displaces fluid that contains dissolved gas and gas bubbles.

My principals are peer reviewed pukah.
Bubbles accumulate
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pdg
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PostPosted: 10:30 - 07 May 2024    Post subject: Re: Leaking Nipple? Reply with quote

MCN wrote:


My theory is 100% correct.

Boyles Law explains the theory.

https://en.wikipedia.org/wiki/Boyle%27s_law?wprov=sfla1

Entrained gasses are held in liquid suspension/solution when sufficient pressure force is applied.
Removal of pressure causes dissolved gasses to precipitation out of solution. Attractive forces between gas boundaries encourages the smaller bubbles to accumulate into bigger bubbles.
Bigger bubbles are more buoyant in the solutions so will rise to higher tension/specific gravity.
So a vacuum appied to a system has that effect.

Pressure Bleeding (brake doctor/ezebleed) forces a gas-free fluid into the system and that displaces fluid that contains dissolved gas and gas bubbles.

My principals are peer reviewed pukah.
Bubbles accumulate


That would be true for a vacuum that acts on a closed system - but I have not seen such a device, all the ones I've seen sinply 'suck' through the bleed nipple, evacuating the aerated fluid and replacing it with fresh fluid from the reservoir using the relatively higher atmospheric pressure as the motive force. Theoretically the same action as a pressure bleeder with a shifted reference pressure, but hampered by the inevitably poor seal at the nipple.

I have seen one version that acts in reverse (the instructions state to use a remote reservoir at the bleed port to supply fresh fluid) but again, ingress of air at the poor nipple seal means it very rarely works at all.
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MCN
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PostPosted: 10:43 - 07 May 2024    Post subject: Re: Leaking Nipple? Reply with quote

pdg wrote:
MCN wrote:


My theory is 100% correct.

Boyles Law explains the theory.

https://en.wikipedia.org/wiki/Boyle%27s_law?wprov=sfla1

Entrained gasses are held in liquid suspension/solution when sufficient pressure force is applied.
Removal of pressure causes dissolved gasses to precipitation out of solution. Attractive forces between gas boundaries encourages the smaller bubbles to accumulate into bigger bubbles.
Bigger bubbles are more buoyant in the solutions so will rise to higher tension/specific gravity.
So a vacuum appied to a system has that effect.

Pressure Bleeding (brake doctor/ezebleed) forces a gas-free fluid into the system and that displaces fluid that contains dissolved gas and gas bubbles.

My principals are peer reviewed pukah.
Bubbles accumulate


That would be true for a vacuum that acts on a closed system - but I have not seen such a device, all the ones I've seen sinply 'suck' through the bleed nipple, evacuating the aerated fluid and replacing it with fresh fluid from the reservoir using the relatively higher atmospheric pressure as the motive force. Theoretically the same action as a pressure bleeder with a shifted reference pressure, but hampered by the inevitably poor seal at the nipple.

I have seen one version that acts in reverse (the instructions state to use a remote reservoir at the bleed port to supply fresh fluid) but again, ingress of air at the poor nipple seal means it very rarely works at all.


An incomplete seal around the bleed valve is not a main issue. The long path any outside air has to migrate to be pulled into the penis pump negates any worries.
It's not a space suit we're working on.

You go shade tree.

I'm going with the science and good engineering practice.
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pdg
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PostPosted: 10:55 - 07 May 2024    Post subject: Re: Leaking Nipple? Reply with quote

MCN wrote:


An incomplete seal around the bleed valve is not a main issue. The long path any outside air has to migrate to be pulled into the penis pump negates any worries.
It's not a space suit we're working on.

You go shade tree.

I'm going with the science and good engineering practice.


Well sir, I shall respond with a hearty "meh".

I believe you are misunderstanding the practical problems with applying the (factually correct) science, and that makes me indifferent now.

I'll stay shade tree with my reliable pressure bleeder and you can engineering practice your hours away fighting with a non-functional evacuation pump system if it makes you happy.
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MCN
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PostPosted: 16:28 - 07 May 2024    Post subject: Re: Leaking Nipple? Reply with quote

pdg wrote:
MCN wrote:


An incomplete seal around the bleed valve is not a main issue. The long path any outside air has to migrate to be pulled into the penis pump negates any worries.
It's not a space suit we're working on.

You go shade tree.

I'm going with the science and good engineering practice.


Well sir, I shall respond with a hearty "meh".

I believe you are misunderstanding the practical problems with applying the (factually correct) science, and that makes me indifferent now.

I'll stay shade tree with my reliable pressure bleeder and you can engineering practice your hours away fighting with a non-functional evacuation pump system if it makes you happy.


M8, I've tried Shade Tree. It for those who work in the dark.

I am an engineering marvel. Conversant in the many methods employed to peel an egg.

I prefer pressure Bleeding when available. It is hassle free.

I only explained what each principal involves.
I am not entirely convinced that you understood the mansplaination and may have chosen to critique the methods outlined.
I know everything there is that is pertaining to brake systems. From Rod, Cable, Hydraulic, Electronic, Inertial, Pneumatic, Eddy Current, Sole of shoe dabbing, sole of shoe jabbed betwixt rear tyre and frame.
And prayer.
One cannot bleed a brake system by applying one's ego.
Many have tried and fell by the wayside.
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